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enameledwirexinyu

Due to the different types of products, the color TV deflection coil factory has different requirements for the bonding performance of the Enameled Wire. But in summary, there are three main aspects:

(1) It is not sticky at the specified temperature. In order to ensure that the self-adhesive enameled wire for color TV will not be automatically bonded during the manufacturing, transportation and storage process, a bonding test is required, and the enameled wire is heated at 60-100 ℃ for 5 to 60 minutes without stickiness or adhesion. small.

(2) It has adhesive force at a certain experimental temperature and can be bonded automatically. After the enameled wire is wound into a coil, after heating for 10 to 30 minutes at a temperature of 170 to 200 ℃, the enameled wire will be automatically bonded, and the bonding force is usually required to be 2 to 7 N.

(3) Maintaining adhesion at a certain ambient temperature. The bonded molded coil maintains a certain adhesive force at 120 to 150 ℃, that is, its resoftening temperature should be higher than 120 to 150 ℃. Although the enamelling process has a great influence on the bonding properties of the enameled wire, the copolymer composition of the self-adhesive paint is a key factor affecting the bonding properties of the enameled wire.

The self-adhesive layer of the Enameled Copper Wiremust have thermoplasticity, that is, it can be melted and bonded at the bonding temperature, or contain residual reactive functional groups, so that it can produce a crosslinking reaction at the bonding temperature, which is equivalent to the occurrence of the self-adhesive layer of the enameled wire. Secondary curing.

Some deflection yoke plants require bonded bonded coils to have a certain bond at high temperatures, i.e., have a higher resoftening temperature. Since the bonding temperature is close to the re-softening temperature, this would require that the self-adhesive layer of the enameled wire must contain residual reactive functional groups that produce a second cure.

The fact that the enameled wire is not sticky after being treated at 60 to 100 ℃ means that the melting temperature of the self-adhesive layer is high, that is, melting or crosslinking can be performed only at a higher temperature.

enameledwirexinyu

Due to the different types of products, the color TV deflection coil factory has different requirements for the bonding performance of the Enameled Wire. But in summary, there are three main aspects:

(1) It is not sticky at the specified temperature. In order to ensure that the self-adhesive enameled wire for color TV will not be automatically bonded during the manufacturing, transportation and storage process, a bonding test is required, and the enameled wire is heated at 60-100 ℃ for 5 to 60 minutes without stickiness or adhesion. small.

(2) It has adhesive force at a certain experimental temperature and can be bonded automatically. After the enameled wire is wound into a coil, after heating for 10 to 30 minutes at a temperature of 170 to 200 ℃, the enameled wire will be automatically bonded, and the bonding force is usually required to be 2 to 7 N.

(3) Maintaining adhesion at a certain ambient temperature. The bonded molded coil maintains a certain adhesive force at 120 to 150 ℃, that is, its resoftening temperature should be higher than 120 to 150 ℃. Although the enamelling process has a great influence on the bonding properties of the enameled wire, the copolymer composition of the self-adhesive paint is a key factor affecting the bonding properties of the enameled wire.

The self-adhesive layer of the Enameled Copper Wiremust have thermoplasticity, that is, it can be melted and bonded at the bonding temperature, or contain residual reactive functional groups, so that it can produce a crosslinking reaction at the bonding temperature, which is equivalent to the occurrence of the self-adhesive layer of the enameled wire. Secondary curing.

Some deflection yoke plants require bonded bonded coils to have a certain bond at high temperatures, i.e., have a higher resoftening temperature. Since the bonding temperature is close to the re-softening temperature, this would require that the self-adhesive layer of the enameled wire must contain residual reactive functional groups that produce a second cure.

The fact that the enameled wire is not sticky after being treated at 60 to 100 ℃ means that the melting temperature of the self-adhesive layer is high, that is, melting or crosslinking can be performed only at a higher temperature.

enameledwirexinyu

Xinyu-enameledwire is a professional manufacture of enameled wire. With continuing technology innovation and the support of customers, factory has had a number of stable, delicated high-quality talent, advanced production technology equipment and testing facility.

Xinyu specializes in the production of Enameled Copper Wireand enameled aluminum wire.

Features of Xinyu Super Enameled aluminum wire

1 It is adoped copper ribbon wires,better than round wires in terms of space factor

2 This product has very good self-bonding character apart from the properties of ployester enameled wire

3 It can be self-bonded after electric heating or solvent-bond

4 It can reduce the pollution of coil manufactory

5 Save the power consumption and raise the benifit

6 Feature of Copper-clad-Aluminum wire

Xinyu Enameled Aluminum Wire is a composite comductor with an aluminm base material.As the conductor is composed of aluminum core and copper cladding,wire characteristics lie between those of aluminum and copper.Lighter than copper wire.Highter conductivity than aluuminum wire.

Applications of Xinyu Super Enameled Aluminum Wire

1 Alcohol soluble enamelled flat copper wire

1)Moving coils

2)Printer coils

3)Small Motor

4)High-class speaker

5)Special voice coil

etc.

Xinyu-enameledwire supplies different kinds of products. High quality and favorable price. We're pleased to get your Inquiry and we will come back to as soon as possible. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective.

enameledwirexinyu

Xinyu-enameledwire was founded in 2003.Many years focus in various of Enameled Wire( e. g. enameled copper wire, enameled aluminum wire, enameled copper clad aluminum wire, enameled rectangular copper(aluminum) wire, etc.). Xinyu has earned absolute trust in the fundamental businesses and after-sales serves.

The product can work continuously under 200C and 220C.lt has excellent properties of heat resistance,resistence to refrigerators,chemical and radiation.lt is suitable for the motors of compressors and air-conditioners and rolling mill motor working in adverse and high-quality power tools and light fitting and special power tools of aerospace,nuclear industry,steel-smelting and coal cutting and canned motor pump and automotive motor,etc.

Xiny Q(ZY/XY)-2/220 Type Enameled Copper WireBrief Information

PRODUCT :Enameled copper wire

STANDARD : IEC 60317-13

DATE : 28th,Jun.,2017

TYPE :Q(ZY/XY)-2/220

SIZE : 1.400mm

Features pf Xinyu Enameled Copper Wire:

a) Excellent conductivity.

b) Suitable for high-speed automated routing.

c) Able to be directly weld, with no pinhole.

d) Able to bear refrigerants, corona and solvents.

e) Excellent mechanical properties in all aspects.

f) Stable performance, longer service life.

Xinyu-enameledwire will continue as an honest and trustworthy professional group! We will offer you best products and services for you! Welcome to visit our factory anytime! And hope to cooperation with you!

enameledwirexinyu

Painting is the process of coating an enameled wire paint on a metal conductor to form a uniform paint layer with a certain thickness. This is related to several physical phenomena and painting methods of liquids.

Phenomenon. Viscosity When fluids flow, molecules collide with each other, causing one layer of molecules to move with another layer of molecules. Because of the mutual forces, the latter layer of molecules hinders the movement of the previous layer of molecules, thus showing activity. The stickiness, this is called viscosity. Different paint methods, different wire specifications require different paint viscosity. The size of the viscosity is mainly related to the size of the resin, the molecular weight of the resin is large, and the viscosity of the paint is large, and it is used for coating thick threads because the mechanical properties of the paint film obtained by the large molecular weight are better. Small viscosity for coating thin lines, the small molecular weight of the resin is easy to apply evenly, and the paint film is relatively smooth.

Surface Tension There are molecules around the molecules inside the liquid. Gravitational forces between these molecules can be temporarily balanced while they are on the surface of the liquid. Molecules, on the one hand, are attracted by the attraction of liquid molecules, their forces are directed at the depths of the liquid, and on the other hand they are attracted by the gravitational attraction of gas molecules. However, gas molecules are smaller and farther away than liquid molecules. Therefore, the molecules on the surface layer of liquid are affected by the internal liquid. Gravity makes the surface of the liquid shrink as much as possible to form a ball. The spherical surface has the smallest surface area in the same volume of geometry. If the liquid is not affected by other forces, it is always spherical under surface tension.

According to the effect of the surface tension on the surface of the lacquer, the curvature of the uneven surface varies from point to point, and the positive pressure at each point is not balanced. Before entering the enameled furnace, the paint at the thick part flows by the surface tension to the thin part. The paint is evenly distributed. This process is called the leveling process. The uniformity of the paint film is affected not only by the leveling effect but also by the effect of gravity, which is the result of the resultant force. Xinyu-enameledwire is an integrated industrial and trade enterprise specialized in enameled wire with UL certification.

Painting is the process of coating an enameled wire paint on a metal conductor to form a uniform paint layer with a certain thickness. This is related to several physical phenomena and painting methods of liquids.

Phenomenon. Viscosity When fluids flow, molecules collide with each other, causing one layer of molecules to move with another layer of molecules. Because of the mutual forces, the latter layer of molecules hinders the movement of the previous layer of molecules, thus showing activity. The stickiness, this is called viscosity. Different paint methods, different wire specifications require different paint viscosity. The size of the viscosity is mainly related to the size of the resin, the molecular weight of the resin is large, and the viscosity of the paint is large, and it is used for coating thick threads because the mechanical properties of the paint film obtained by the large molecular weight are better. Small viscosity for coating thin lines, the small molecular weight of the resin is easy to apply evenly, and the paint film is relatively smooth.

Surface Tension There are molecules around the molecules inside the liquid. Gravitational forces between these molecules can be temporarily balanced while they are on the surface of the liquid. Molecules, on the one hand, are attracted by the attraction of liquid molecules, their forces are directed at the depths of the liquid, and on the other hand they are attracted by the gravitational attraction of gas molecules. However, gas molecules are smaller and farther away than liquid molecules. Therefore, the molecules on the surface layer of liquid are affected by the internal liquid. Gravity makes the surface of the liquid shrink as much as possible to form a ball. The spherical surface has the smallest surface area in the same volume of geometry. If the liquid is not affected by other forces, it is always spherical under surface tension.

According to the effect of the surface tension on the surface of the lacquer, the curvature of the uneven surface varies from point to point, and the positive pressure at each point is not balanced. Before entering the enameled furnace, the paint at the thick part flows by the surface tension to the thin part. The paint is evenly distributed. This process is called the leveling process. The uniformity of the paint film is affected not only by the leveling effect but also by the effect of gravity, which is the result of the resultant force. Xinyu-enameledwire is an integrated industrial and trade enterprise specialized in enameled wire with UL certification.

Click here for more information on Enameled Copper Wire .

enameledwirexinyu

In our daily life, we will inadvertently found a lot of goods is closely linked with our life, but we often ignored them, as if the enameled wire , this article could speak few people know that this is a kind of what kind of goods, but in our life, enameled wire is nowhere and no longer. Its use is very broad, and we used in our life of all kinds of electrical appliances, like TV, refrigerator, washing machine, etc., although we can't see, but enameled wire still exists in all kinds of electrical appliances, because we can't see, so he ignored the enameled wire, People probably don't know how it is to our role, enameled wire, we could see the light, we would not have the possibility of improving living standards, but this humble enameled wire is very important for our life.

Actually most of us don’t understand it is very normal, because it is not often appear in front of our eyes. However, as long as you're careful observation, we all will find enameled wire is really everywhere, we looked up the sky, you will see a myriad of wires, support is our city, maintain the normal activities of the city, these are enameled wire, they are in such a gesture in everyone's eyes, if not professional personnel, probably also understand their function and use. There are so many kinds of enameled wires that we can't all know them one by one, but there are some that we still have to know, and they are very important to us. Enameled wire is a kind of line around the main line. It has been used in various processing, coated with various paints and baked. It is not easy to produce the enameled wire, because it is restricted by many ways, like raw material quality, process parameters, production equipment, the influence of the environment, and so on, to create a suitable enameled wire must be after a period of experiment, the many different field, the types of enameled wire is very diverse.

In fact, the application of the enameled wire is very broad, in accordance with the purposes, the general enameled wire is mainly used for general motors, electrical appliances, instruments, and is a kind of heat resistance of enameled wire, it is mainly used to 180 degrees Celsius above the working environment of motor, transformer and so on, this kind of enameled wire we also is very rare in our daily life. There is a special purpose of enameled wire, that is to say with a certain quality of enameled wire features, to a certain degree is needed to play a proper role, in fact, we don't look down upon this kind of wire, their use is very extensive, really is not time can learn, but we must be clear is that it is very important to our life.

In our daily life, we will inadvertently found a lot of goods is closely linked with our life, but we often ignored them, as if the enameled wire, this article could speak few people know that this is a kind of what kind of goods, but in our life, enameled wire is nowhere and no longer. Its use is very broad, and we used in our life of all kinds of electrical appliances, like TV, refrigerator, washing machine, etc., although we can't see, but enameled wire still exists in all kinds of electrical appliances, because we can't see, so he ignored the enameled wire, People probably don't know how it is to our role, enameled wire, we could see the light, we would not have the possibility of improving living standards, but this humble enameled wire is very important for our life.

Actually most of us don’t understand it is very normal, because it is not often appear in front of our eyes. However, as long as you're careful observation, we all will find enameled wire is really everywhere, we looked up the sky, you will see a myriad of wires, support is our city, maintain the normal activities of the city, these are enameled wire, they are in such a gesture in everyone's eyes, if not professional personnel, probably also understand their function and use. There are so many kinds of enameled wires that we can't all know them one by one, but there are some that we still have to know, and they are very important to us. Enameled wire is a kind of line around the main line. It has been used in various processing, coated with various paints and baked. It is not easy to produce the enameled wire, because it is restricted by many ways, like raw material quality, process parameters, production equipment, the influence of the environment, and so on, to create a suitable enameled wire must be after a period of experiment, the many different field, the types of enameled wire is very diverse.

In fact, the application of the enameled wire is very broad, in accordance with the purposes, the general enameled wire is mainly used for general motors, electrical appliances, instruments, and is a kind of heat resistance of enameled wire, it is mainly used to 180 degrees Celsius above the working environment of motor, transformer and so on, this kind of enameled wire we also is very rare in our daily life. There is a special purpose of enameled wire, that is to say with a certain quality of enameled wire features, to a certain degree is needed to play a proper role, in fact, we don't look down upon this kind of wire, their use is very extensive, really is not time can learn, but we must be clear is that it is very important to our life.

Want to know more about Enameled Copper Wire or enamelled aluminum wire? Click here for more information.

enameledwirexinyu

Painting is the process of coating an enameled wire paint on a metal conductor to form a uniform paint layer of a certain thickness. This is related to several physical phenomena and painting methods of liquids.

Viscosity When liquids flow, molecules collide with each other, causing one layer of molecules to move with another layer of molecules. Because of the mutual forces, the latter layer of molecules hinders the movement of the previous layer of molecules, thus showing activity. The stickiness, this is called viscosity. Different paint methods, different wire specifications require different paint viscosity. The size of the viscosity is mainly related to the size of the resin, the molecular weight of the resin is large, and the viscosity of the paint is large, and it is used for coating thick threads because the mechanical properties of the paint film obtained by the large molecular weight are better. Small viscosity for coating thin lines, the small molecular weight of the resin is easy to apply evenly, and the paint film is relatively smooth.

Surface Tension. There are molecules around the molecules inside the liquid. The gravitational force between these molecules can reach a temporary equilibrium. The layer of molecules on the surface of the liquid is attracted by the attraction of the liquid molecules on the one hand, and its force is directed to the depth of the liquid.

At the same time, on the other hand, the attraction of gas molecules, but the gas molecules are less than the liquid molecules, and the distance is far. Therefore, the molecules on the surface layer of the liquid are attracted by the gravity inside the liquid, making the surface of the liquid shrink as much as possible to form a bead shape. The spherical surface has the smallest surface area in the same volume of geometry. If the liquid is not affected by other forces, it is always spherical under surface tension.

Click here to learn more about the Enameled Copper Wire .

enameledwirexinyu

The common method of Enameled Aluminum Wire bonding is to use a special flux-cored solder wire (sold by Shanghai Jifeng Electromechanical) to solder with electric soldering iron. Generally, aluminum enamel wire and aluminum enamel wire/bare aluminum wire/aluminum alloy/copper wire with small wire diameter. The welding method is suitable for selecting this welding method (wires, rows and foils with large wire diameter or large area can be flame brazed, see copper-aluminum welding). The welding method of the workpiece is better, the quality is reliable and the operation is convenient. .

Welding instructions: When soldering, the soldering iron tip should be as close as possible to the soldered body, and then the soldering wire should be sent to the soldering iron tip to melt the soldering wire and complete the soldering. (This method can make the flux in the soldering wire fully contact with the board surface to achieve the best. Welding effect); For the welding of enamelled aluminum wire and copper wire (or aluminum wire), the two wires are usually twisted and twisted after scraping, and the twisting size directly affects the welding effect, and the twist (ie, the curvature) The larger the amount of tin is, the stronger the welding between the two wires is.

For the newly welded enameled wire, do not use the hand to pull it too eagerly, wait for it to completely cool, and then verify its reliability; Unused solder wire, use a lighter to burn the wire head into a ball shape, so as to avoid the loss of liquid flux in the wire, affecting the next welding.

Xinyu Enameled Wire is an integrated industrial and provides quality aluminum enameled wire. Xinyu has relied upon their continuing years of experience to assist and solve complex electronic problems with their resource of experienced personnel and xinyu is willing to cooperate with our customers.

Of course, if you want to know the Enameled Copper Wire , you can also pay attention to us.

enameledwirexinyu

Indoleimide outer polyester polyester coated Enameled Copper Wire

Temperature rating: 165 degrees

Insulation Description: Indoleimide outer polyester polyester coated enameled copper wire is double-layer insulation. This combination enhances the wear resistance of PEW to obtain the best characteristics. Because it is excellent in the self-slip AI and Nylon coating, it is superior to PEW+NY. Temperature and mechanical properties.

Features:

(a) The surface of the Magnet_wire is smooth, the line resistance is extremely low, easy to operate, and the coil volume is small and strong.

(b) Excellent temperature resistance 165 degree wear resistance, winding is not easy to break the skin, the characteristics are much better than the general 155 degree PEW.

(c) Excellent linear winding, suitable for high speed winding or automatic winding.

Applications: Relays, sealed coils.

Comparison of enamelled copper wire and enamelled aluminum wire:

1. The only advantage of Enameled Aluminum Wire is that it is cheap. In addition, its proportion is less than one-third of that of copper, and the cost of winding one winding is only one-fifth of that of copper.

2, using a knife to scrape off the paint will recognize it, copper is yellow aluminum is white.

3, the weight of aluminum should be lighter. The appearance of aluminum is not shiny with copper. The color of the aluminum wire is only for the slightly thinner wire. The copper at the joint is soldered with aluminum.

enameledwirexinyu

In the industrial production process, welding is a relatively important technology. In the face of production, the understanding of welding plays a crucial role, but when welding, there should be attention when it should be noted. Edit the precautions for dip soldering of Enameled Aluminum Wire.

Precautions for dip soldering of aluminum enameled wire:

1. Because the melting point of aluminum is relatively low, it is easy to melt into the tin pot. Therefore, when welding a small diameter aluminum enamel wire (below 0.4mm), the temperature should be controlled within 300 °C, so that the melting speed of the aluminum wire is reduced, and avoiding The aluminum wire is embrittled and should not be soldered with high temperature tin.

2, Aluminum enameled wire must be stripped paint, stripping can be used mechanical (scraping paint, paint stripping machine) and chemical (paint stripping powder, stripping water) two stripping methods, Xiaobian recommended the use of chemical stripping, using chemical methods After stripping, the solder joint should be fully rinsed; try not to use mechanical methods to remove the paint, which will easily scratch the aluminum wire and produce burrs, thus reducing its toughness.

3, Because of the instability of aluminum, so you need to paint immediately, welding immediately, do not let the aluminum enamel wire end of the stripping paint contact with the air for a long time, to avoid excessive oxidation, usually it is necessary to weld within 5 hours after stripping If there is no welding, it needs to be cut off and stripped again.

4. At the same time, the stripping length can be customized according to the length of the welding, that is, how long the soldering is to go to the paint, to avoid exposing the aluminum to the air, leaving hidden dangers to the solder joint.

5, In addition, in the dip soldering, need to gently shake 2 to 3 times in the tin pot to avoid air bubbles.

6. The connection of the aluminum enamel wire and the lead wire requires that the aluminum wire be wound around the copper wire with a small arc, which can reduce the occurrence of the false welding phenomenon and improve the welding strength.

Xinyu-enameledwire is a professional Enameled Copper Wire and enameled aluminum wire manufacturer, welcome your visit for further information.

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